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Wednesday, February 21, 2024

The Chips and Technology Act – I’m from the government and I’m here to help you build a wafer fab. (Updated 2/23/24)

In 1986 President Reagan warned that adverse effects could result from misdirected government policy. His famous quote is preserved in the hope of guiding future generations of Americans. [1] "The nine most terrifying words in the English language are: I'm from the Government, and I'm here to help."

Some claim American semiconductor manufacturers have lost their competitive edge in the global market place. It’s a complex market to be sure. Semi manufacturers have been evaluating foreign investment opportunities seeking over seas tax shelters but for strategic marketing and national security interests, emphasis is now being placed on US based wafer fab/foundry construction and operation. Although American technology is cutting edge, complications encountered in US wafer fab construction have been compounded by the Chips and Technology Act. Intended as an incentive for investment in the technology sector, applicants seeking Chips Act funding can incur significant barriers to program entry. Participants can experience delays in the resolution of application and compliance issues, construction schedules and the timely release of granted funding. Further delays can be incurred resolving regulatory and zoning issues, immigration policy and skilled work force/ labor union issues. Election cycles and the prevailing political climate can also impact capital amortization timing and future program cost. 

Some participants in the Chips Act program have experienced delays in the release of granted funding. Samsung’s new fab project near Taylor, Texas was scheduled to begin operation in late 2024 but has been delayed till 2025 awaiting the release of Chips Act funding and an improvement in the economy. Similarly, other fabs have been delayed (see Tom’s Hardware web site link: [2] https://www.tomshardware.com/tech-industry/semiconductors/us-govts-sluggish-chips-act-payouts-slam-the-breaks-on-samsungs-fab-company-delays-mass-production-at-texas-fab-to-await-further-chips-funding-report.

A few industry pundits advocate US government intervention as a guiding force in strategic semi-industry program management. The automotive industry has already seen the unintended effect of government subsidies on electric vehicles. A glut of unsold EVs have auto manufacturers pondering a return to hybrid and gasoline vehicles until charging stations and the energy grid are complete. Auto makers will incur a huge loss in the interim. Ill advised political forces steering the Chips Act could similarly throw the semi industry out of sync. Multi $Billion delays in grant funding can result in the government defining semi market cycle timing. Given the size of the grants some may be content to await funding. The caveat: A government driven economy vs. a consumer economy.

Fabs and foundries have become multi-billion dollar projects with infrastructure and scale commensurate with the DOE. Semi industry management must be independent of undue US government influence on market strategy, finance or regulatory compliance requirements. At the same time we must consider the opportunity to secure funding on the scale required for tomorrow’s wafer fabs. Government grants are one such option provided they're in the best interest of the recipients.

Semi Industry CEOs must navigate global and financial markets with great skill and diligence. We might explore the idea of modifying the Chips Act, and to expand the transparency of program grant applications and awards. Only then can we ensure the success of capital intensive projects and their critical completion timetables.

That said, it’s important everyone understand the scale of the Chips Act and the positives/negatives of the program. I encourage you to click on this link to the Chips Act and study it in detail (all 78 pages). It's important to comprehend it’s scope, and potential to impact the semiconductor economy.

[3] The Chips Incentive Program
https://www.nist.gov/system/files/documents/2023/06/23/CHIPS-Commercial%20Fabrication%20Facilities%20NOFO%20Amendment%201.pdf

The semiconductor industry provides a strategic dual purpose product to the both the consumer and our military. American investors and capital markets have always sustained a robust and innovative US semi industry. Let’s stay the course and make sensible decisions for the future.

Regards to all,

Thomas D. Jay
Semiconductor Industry Consultant
Thomas.Dale.Jay@gmail.com
TDJ Technology Group.com
Thomas D. Jay YouTube Channel



Corporate, private entities or publications referenced or linked in this article are the respective owners of their logos, trademarks, service marks, media content and intellectual property. Unless otherwise disclosed, Thomas D. Jay has no financial interest in companies referenced in blog articles or other published media communications. Thomas D. Jay is not a registered financial advisor. No representation is made to either buy or sell securities. Opinions expressed by Thomas D. Jay are his own. Thomas D. Jay does not employ or otherwise utilize/authorize third party agents to express his opinions, represent his interests or conduct business on his behalf except where formally contractually designated. Thomas D. Jay opts out of requests to share personal information or unidentifiable user data. Thomas D. Jay does not agree to indemnify or hold harmless vendors, clients or third parties to related contractual agreements and reserves the right to applicable legal remedies in lieu of arbitration. Thomas D. Jay retains all copyright and moral rights to his published material, content and brand marketing, and shall in no case be represented, depicted or characterized by parties/entities other than his published "About Thomas D. Jay" descriptor. Contractual agreements are to be written and interpreted in the English language and are subject to the laws of the United States. These terms and conditions shall supersede any conflicting agreement. Clients, vendors and concerned parties should check my blog site at www.thomasdalejay.blogspot.com for periodic updates or changes to theses terms.

References and acknowledgements:

[1] 
Excerpt, Ronald Reagan Presidential Library https://www.reaganfoundation.org/ronald-reagan/reagan-quotes-speeches/news-conference-1/

Sunday, March 26, 2023

A Tribute to Gordon E. Moore 1929-2023


This week the semiconductor industry mourns the passing of Gordon Moore, co-founder of Intel and credited with pioneering the computer chip industry and the miraculous transformation of all things electronic. Gordon and his industry compatriots conceived and began the manufacture of the integrated circuits we’ve come to know as computer chips. In the following years industry advancements in microlithography enabled a geometric progression in computing power while continually reducing device size and cost. This geometric expansion in computing power came to be known as Moore’s Law, a concept who’s limits have been extended as physical barriers and engineering challenges have been overcome.

How might we celebrate the life and contributions of Gordon and Moore’s Law in a way that adequately portrays the transformation of our industry and global society? A tough assignment, my best response below.

A few years ago I received a consultation request from an individual seeking background and discussion/implications of Moore’s Law. I enjoy engaging conversation on semi industry matters and contemplated how to best respond. I recalled an archived YouTube presentation by Gordon Moore himself titled “Behind the Ubiquitous Microchip” which was captured by University of California Television, UCTV. In my opinion the video is priceless. The early days of the semiconductor industry are recalled by Gordon along with the concept of what we now know as Moore’s Law. Gordon tells the story with great humility and whit conveying the human side of an industry equation we’ve all come to know. In a response email I declined the requested consultation but instead included a link to Gordon’s UCTV presentation. I couldn’t have told the story better that Gordon himself. I’ve never had the honor of meeting Gordon but after viewing this video I somehow feel I know him. For years I’ve had this video posted on my YouTube channel, the only item selection under my play lists. The video, “Behind the Ubiquitous Microchip” runs about twenty eight minutes in length. If you haven’t seen it, set aside some idle time to gain valuable insight on our industry and celebrate a well deserved tribute to Gordon Moore.

We’ll miss you Gordon.


Regards to all,
 
Thomas D. Jay

Semiconductor Industry Consultant
Thomas.Dale.Jay@gmail.com
TDJ Technology Group.com
Thomas D. Jay YouTube Channel



Corporate, private entities or publications referenced or linked in this article are the respective owners of their logos, trademarks, service marks, media content and intellectual property. Unless otherwise disclosed, Thomas D. Jay has no financial interest in companies referenced in blog articles or other published media communications. Thomas D. Jay is not a registered financial advisor.  No representation is made to either buy or sell securities. Opinions expressed by Thomas D. Jay are his own. Thomas D. Jay does not employ or otherwise utilize/authorize third party agents to express his opinions, represent his interests or conduct business on his behalf except where formally contractually designated.  Thomas D. Jay opts out of requests to share personal information or unidentifiable user data. Thomas D. Jay does not agree to indemnify or hold harmless vendors, clients or third parties to related contractual agreements and reserves the right to applicable legal remedies in lieu of arbitration.  Thomas D. Jay retains all copyright and moral rights to his published material, content and brand marketing, and shall in no case be represented, depicted or characterized by parties/entities other than his published "About Thomas D. Jay" descriptor. Contractual agreements are to be written and interpreted in the English language and are subject to the laws of the United States. These terms and conditions shall supersede any conflicting agreement. Clients, vendors and concerned parties should check my blog site at www.thomasdalejay.blogspot.com for periodic updates or changes to theses terms.


References and acknowledgements:

[1] YouTube, Gordon Moore, 
Behind the Ubiquitous Microchip”, 2006 University of California Television, UCTV. 





Friday, July 15, 2022

After a Three Year Covid Moratorium The Ultra Music Festival Returned to Miami in March 2022 - Your Weekend Assignment is to Catch Up on the Party

 The Ultra Music Festival returned to Miami in March 2022 some 90 days ago. For those unable to attend, a highly anticipated video of the festival was recently released on YouTube. After a moratorium due to the Covid epidemic, disk jockey David Guetta and a host of others returned this year to test the Miami power grid.  Guetta opened Miami's Ultra Music Festival with a multi-megawatt display of lasers, sound and excitement. Guetta’s performance (along with other veteran d-jays) wowed an audience who’d endured three years of Covid confinement. The resulting party is a must see (linked video at the bottom of this page).

Semicon West concludes this week in San Francisco. As the leading global trade show for semiconductor equipment manufacturers SEMI companies enable the consumer, entertainment and broadcast industries. I noted this phenomenon in a previous music festival blog entry from 2015, A Photonic Finish to the Year of Light 2015. [1]  As you view the 2022 music festival’s video link note the program time line at 3 minutes. With 4K resolution you can see small flashes of light emanating from within the crowd. Closer examination reveals the flashes to be multiple cell phone camera screens echoing light captured from the powerful strobes on the sound stage. I was amazed to note the resolution and sensitivity of imaging technology now available to consumers.  Pretty cool.  At 51:50 into the show an amazing laser display erupts (curious timing).

The Ultra Music Festival is an international event with attendees from all over the world. Traditionally the festival returns to Miami every year in March. The representative audience surrounding the stage is typically replete with flags from many nations.  David Guetta is from France and the tricolor is prominently displayed up front. This year our Ukrainian friends are recognized by large near-by buildings highlighted with blue and yellow light.

The 2022 Ultra Music Festival signals a return to post Covid normalcy. Viewing the video you’ll note that no one is wearing a Covid mask. In free Florida masks are optional. It’s heartening to once again see thousands of smiling faces having a great time. There were no demonstrations, violence or discouraging distractions, just one big celebration of music and unity the way the world is supposed to be.

I hope everyone had a successful week at Semicon West. Welcome home. Prop your feet up and enjoy David Guetta’s Ultra Music Festival performance. For best viewing you’ll need a large 4K display and surround sound headphones good for 20 Hz. I encourage you to sing along.  It’s a fun concert. If you search you can find several YouTube links to other artists appearing at the festival.

Be safe everyone.  Enjoy the show and have a great weekend!

Link to David Guetta at the Ultra Music Festival 2022. [2] (brief foul language comments).

Regards to all,

 
Thomas D. Jay

Semiconductor Industry Consultant
Thomas.Dale.Jay@gmail.com
TDJ Technology Group.com
Thomas D. Jay YouTube Channel



Corporate, private entities or publications referenced or linked in this article are the respective owners of their logos, trademarks, service marks, media content and intellectual property. Unless otherwise disclosed, Thomas D. Jay has no financial interest in companies referenced in blog articles or other published media communications. Thomas D. Jay is not a registered financial advisor.  No representation is made to either buy or sell securities. Opinions expressed by Thomas D. Jay are his own. Thomas D. Jay does not employ or otherwise utilize/authorize third party agents to express his opinions, represent his interests or conduct business on his behalf except where formally contractually designated.  Thomas D. Jay opts out of requests to share personal information or unidentifiable user data. Thomas D. Jay does not agree to indemnify or hold harmless vendors, clients or third parties to related contractual agreements and reserves the right to applicable legal remedies in lieu of arbitration.  Thomas D. Jay retains all copyright and moral rights to his published material, content and brand marketing, and shall in no case be represented, depicted or characterized by parties/entities other than his published "About Thomas D. Jay" descriptor. Contractual agreements are to be written and interpreted in the English language and are subject to the laws of the United States. These terms and conditions shall supersede any conflicting agreement. Clients, vendors and concerned parties should check my blog site at www.thomasdalejay.blogspot.com for periodic updates or changes to theses terms.

References and acknowledgements:

[1] Thomas D. Jay, Blog Article

[2] YouTube, David Guetta, UMF TV

https://www.youtube.com/watch?v=zFIikcWbFRc&list=PLVMW-w8WazD4ff7X0ZOG5iXLi27IJKfhG&index=14






Friday, May 20, 2022

It's Time for the Next Step in EUV Evolution


ASML plans to introduce a new generation of EUV lithography systems with High-NA (high numeric aperture) capabilities. The new system design will enhance resolution but will require higher EUV power levels. Higher power levels might be achieved with current LPP (Laser Produced Plasma) source technology but further power scaling might be problematic. As nanometer scale geometries shrink further, existing complications from tin and hydrogen contamination will become more acute. Price estimates on new High-NA systems are estimated at $400-500 Million. Given the price premium, now might be an excellent time to upgrade EUV system performance with FEL (Free Electron Laser) source technology. FEL source technology could provide required power and uptime levels while eliminating tin and hydrogen contamination.

Free Electron Laser Fundamentals

Imagine that we might adjust and control a laser's wavelength using a concept similar to a radio's Variable Frequency Oscillator but with a different set of physics. By electronically tuning a laser's wavelength, we can produce EUV illumination while eliminating the need for specialized crystalline, gaseous or other lazing materials (such as tin currently used in EUV systems) and operate outside the spectral wavelength segments they are physically limited to. FEL technology can produce tunable wavelengths of light throughout the microwave, visible spectrum and x-ray regime. A free electron laser [1] is comprised of a large beamline/electron source which accelerates electrons to near the speed of light. On opposite sides of the electron beam line are interposed field coils of opposing polarity called undulators or "wigglers", which when energized establish a transverse sinusoidal field across the beam path. Electrons accelerated into the transverse field produce incoherent photons in a mixed assortment of sinusoidal wavelengths sometimes referred to as “bunches”, emitting photons at wavelengths determined by their acceleration and the transverse field strength (synchrotron radiation). By adjusting the electron beam energy or the magnetic field strength of the undulators, the wavelength of the emitted photons can be tuned selectively to produce coherent light. Variations on this concept have evolved as follows:

A Tunable SASE FEL

A SASE FEL is able to produce laser light over a broad range of spectrum without the requirement for conventional lazing materials such as ruby crystal or argon fluoride etc. In a tunable SASE (Self Amplified Spontaneous Emission) FEL, high energy source electrons passing through an undulator can produce an assortment of incoherent photons (initially at randomly different wavelengths) which become bunched in the transverse sine wave and interact via constructive or destructive interference, producing incidental derivative wavelengths (spontaneous emission). That is to say the bunched photons add and subtract their wavelength values from one another producing new sum/difference valued photons at the mathematically resulting wavelengths. When tuned to a specific wavelength of interest by adjusting the electron beam energy or the magnetic field strength of the undulators, such subsequently produced photons arrive in phase (at the same wavelength) and cumulatively intensify to release high energy coherent laser light (self amplification). While a very useful concept for a variety of applications, the spontaneous emission in a SASE FEL can propagate statistical artifacts resulting from the inherent mathematical sum/difference phenomenon, and consequently can produce a beam exhibiting limited shot to shot reproducibility. As such, the utility of a SASE FEL might be limited in applications which require extremely accurate dosimetry. The limited shot to shot reproducibility might also contribute to the dosimetry phenomenon known as “shot noise”.

A Tunable HGHG FEL

FEL performance can be modified and improved by utilizing an external seed laser as a source wavelength. The seed laser is a conventional laser utilizing a material such as ruby crystal (one example) to produce a monochromatic feed source of photons. In an HGHG (High Gain Harmonic Generation) FEL, the seed laser interacts with the electron beam as it propagates through the first undulator (called a modulator), tuned to the seed laser's wavelength. The resulting interaction with the seed laser induces coherent modulation of the electron beam energy, creating photon bunching as well as consequential harmonic propagation (photons which are the mathematical multiples of the seed laser's wavelength). The micro-bunched beam of photons are then injected into a long undulator tuned to the desired harmonic wavelength. The desired wavelength comprised of harmonically produced photons arrive in phase and cumulatively intensify to release high energy coherent light at the newer, shorter wavelength of interest. The high purity monochromatic spectra of an HGHG seed laser improves the system's shot to shot repeatability as its mode of operation does not incur the statistical deviation phenomena found in spontaneous emission spectra typically observed in a SASE FEL. As such, an HGHG FEL might be more advantageous for use in EUV applications requiring highly precise dosimetry, possibly reducing shot noise phenomenon.

The EUV Source Challenge Ahead

Large scale projects are underway to build FEL systems to accommodate a wide range of wavelengths and scientific applications. FEL is next generation laser technology and perhaps the best candidate to replace current LPP/EUV source designs. As ASML pursues High-NA system designs, higher EUV source power might be met with FEL source technology. The replacement of LPP (Laser Produced Plasma) could eliminate the process concerns with tin contamination, reactive hydrogen plasma and increase system uptime. Progress is being made on FEL designs for a wide range of applications. It’s time for the next step in EUV evolution.  [2]

Regards to all,
 
Thomas D. Jay

Semiconductor Industry Consultant
Thomas.Dale.Jay@gmail.com
TDJ Technology Group.com
Thomas D. Jay YouTube Channel



Corporate, private entities or publications referenced or linked in this article are the respective owners of their logos, trademarks, service marks, media content and intellectual property. Unless otherwise disclosed, Thomas D. Jay has no financial interest in companies referenced in blog articles or other published media communications. Thomas D. Jay is not a registered financial advisor.  No representation is made to either buy or sell securities. Opinions expressed by Thomas D. Jay are his own. Thomas D. Jay does not employ or otherwise utilize/authorize third party agents to express his opinions, represent his interests or conduct business on his behalf except where formally contractually designated.  Thomas D. Jay opts out of requests to share personal information or unidentifiable user data. Thomas D. Jay does not agree to indemnify or hold harmless vendors, clients or third parties to related contractual agreements and reserves the right to applicable legal remedies in lieu of arbitration.  Thomas D. Jay retains all copyright and moral rights to his published material, content and brand marketing, and shall in no case be represented, depicted or characterized by parties/entities other than his published "About Thomas D. Jay" descriptor. Contractual agreements are to be written and interpreted in the English language and are subject to the laws of the United States. These terms and conditions shall supersede any conflicting agreement. Clients, vendors and concerned parties should check my blog site at www.thomasdalejay.blogspot.com for periodic updates or changes to theses terms.


References and acknowledgements:

[1] Wikipedia

Sunday, April 5, 2020

Social Isolation at the Speed of Light - Ham Radio Operators Undeterred During Spring Contests

After weeks of news media frenzy on the Covid-19 epidemic we’re all weary of the social isolation imposed on friends and families. Many stay connected via television, and social media but another social network remains unseen to most. Amateur radio operators (known colloquially as ham operators) populate their FCC licensed radio spectrum sandwiched between commercial radio and TV channels. There are over 730,000 federally licensed hams in the US, with several million internationally. In spite of Covid-19, the global ham radio community remains actively social, communicating long distance wirelessly.

By day I’m an investor, writer and technology consultant. After hours the large computer screen on my desk becomes an SDR display for my amateur radio station (SDR is Software Defined Radio). Last night I tuned in to monitor several ham radio contest events. The month of April features many Spring season “QSO parties”. A QSO party is a contest in which hams make radio contact with as many other stations as possible in a predetermined time period (usually a day or two). WA7BNM (Bruce Horn) publishes a comprehensive list of ham radio contest schedules with eight events scheduled this April. [1] Thanks Bruce for a great resource.  

As a hobby, amateur radio has evolved to a new level of sophistication. SDR is Software Defined Radio. Recent adaption of FPGAs (Field Programmable Gate Arrays, a specialized ASIC device technology, (Application Specific Integrated Circuits) found in communications electronics now provide a graphic view of the RF spectrum and its radio signal inhabitants. Utilizing “direct RF (Radio Frequency) sampling” techniques, ASIC technology extracts a radio’s received spectral data and displays it on a computer screen much as an integer number line, or in this case a spectral line extending above and below the zero point frequency (with zero referencing the radio’s tuning dial pointer). SDR graphic displays have revealed that as ham radio operators, we also comprise a real life “Matrix”. Hams populating their FCC allocated radio spectrum can be seen as individual signal traces along the spectral line. The signal traces scroll over time on a “water fall” display leaving after image “foot prints” behind. Run the embedded YouTube video I’ve prepared and you can see the spectral display I’ve described (approx 2 minutes run time). [2] The signals you can hear are captured by the tuner centered on the spectral display. Switching display modes can also provide an oscilloscope view of the signal’s audio envelope. In the past, radio receiver display technology was little more than a box with an inscribed tuning dial. SDR technology was first seen in military applications but now enabling ASIC device technology is also utilized in many automotive and consumer products. The display images in my video were taken from my Icom IC-7610 transceiver. Icom’s first SDR radio the IC-7300 features an Altera EP4CE55F23I7N Cyclone IV E running at 200MHz) which facilitates simultaneous audio processing and graphic display of this information. Advanced specifications aside, SDR has helped enhance the “social” aspect of our hobby. At a glance hams can “see” live radio spectrum to quickly identify lone signals or clustered contest/network activity. Tuning the radio is simplified. Point at a signal trace on the graphic display and a mouse click will tune there instantly, minimal dial tweaking necessary.

Ham radio contest enthusiasts empowered by SDR have infused the community with new interest. Many of these social contest events feature highly coveted award certificates. A few examples are: The DX Century Club award, (DX meaning distance) is presented to operators confirming contact with one hundred international stations. Similarly there’s a Worked All Countries award, Worked All States award and Worked All Counties Award (challenging as you must confirm radio contact with hams populating every state county in the US). 
In spite of the Covid-19 epidemic amateur radio remains a vibrant, socially active hobby connecting hams globally. In times of emergency, natural disasters, or communications outages, hams provide a volunteer base of highly skilled communications operators with global reach. Although there’s been no call for ham radio communications during the current Covid-19 epidemic, a valuable volunteer resource stands ready. In the interim, social distancing at light speed is great fun. Dropping out of warp now. See you on the web.

For additional background on SDR technology see my March 2017 article “New Trends in The Field Programmable Gate Array Market - Software Defined Radio”.  [3]

For additional information on Amateur Radio see the American Radio Relay League web site. [4] 

Stay safe out there.   

Regards to all,
 
Thomas D. Jay

Semiconductor Industry Consultant
Thomas.Dale.Jay@gmail.com
ThomasDaleJay.blogspot.com
Thomas D. Jay YouTube Channel



Corporate, private entities or publications referenced or linked in this article are the respective owners of their logos, trademarks, service marks, media content and intellectual property. Unless otherwise disclosed, Thomas D. Jay has no financial interest in companies referenced in blog articles or other published media communications. Thomas D. Jay is not a registered financial advisor.  No representation is made to either buy or sell securities. Opinions expressed by Thomas D. Jay are his own. Thomas D. Jay does not employ or otherwise utilize/authorize third party agents to express his opinions, represent his interests or conduct business on his behalf except where formally contractually designated.  Thomas D. Jay opts out of requests to share personal information or unidentifiable user data. Thomas D. Jay does not agree to indemnify or hold harmless vendors, clients or third parties to related contractual agreements and reserves the right to applicable legal remedies in lieu of arbitrationThomas D. Jay retains all copyright and moral rights to his published material, content and brand marketing, and shall in no case be represented, depicted or characterized by parties/entities other than his published "About Thomas D. Jay" descriptor. Contractual agreements are to be written and interpreted in the English language and are subject to the laws of the United States. These terms and conditions shall supersede any conflicting agreement. Clients, vendors and concerned parties should check my blog site at www.thomasdalejay.blogspot.com for periodic updates or changes to theses terms.


References and acknowledgements:

[1] WA7BNM, Bruce Horn web site. 
https://www.contestcalendar.com/index.html  

[2] Thomas D. Jay, YouTube Channel Video 
https://youtu.be/fMkHVz23lkw

[3] Thomas D. Jay, Blog article, New Trends in Field Programmable Gate Arrays
https://thomasdalejay.blogspot.com/2017/03/new-trends-in-field-programmable-gate.html 

[4] American Radio Relay League web site
arrl.org



Friday, March 27, 2020

A Work at Home Update

My work at home video greeting.  Like most of you I've been working at home this past week. Working at home is nothing new to me. It's been a routine for many years as I've managed sales and marketing organizations in the semiconductor equipment industry.  I've lived in Florida for over ten years now.  It's similar to silicon valley as we have palm trees and warm weather year round.  We have hurricanes here but no earth quakes.  Business wise it can be quite different as the aerospace industry and NASA have been established in Florida for many years.  There are a few wafer fabs but nothing like Silicon Valley.  On a positive note the cost of living is significantly lower and technology companies are everywhere.  There's no state income task and energy is inexpensive.  If you're a technologist seeking a new challenge or if you're retired, you should consider Florida for relocation.  I moved here years ago after a divorce hoping to start a new family.  If you're fortunate enough to have a faithful lady bring her with you.  Florida is a great place to raise a family. 

Be safe everyone.  Have a great weekend!

Regards to all,
 
Thomas D. Jay

Semiconductor Industry Consultant
Thomas.Dale.Jay@gmail.com
ThomasDaleJay.blogspot.com
Thomas D. Jay YouTube Channel



Corporate, private entities or publications referenced or linked in this article are the respective owners of their logos, trademarks, service marks, media content and intellectual property. Unless otherwise disclosed, Thomas D. Jay has no financial interest in companies referenced in blog articles or other published media communications. Thomas D. Jay is not a registered financial advisor.  No representation is made to either buy or sell securities. Opinions expressed by Thomas D. Jay are his own. Thomas D. Jay does not employ or otherwise utilize/authorize third party agents to express his opinions, represent his interests or conduct business on his behalf except where formally contractually designated.  Thomas D. Jay opts out of requests to share personal information or unidentifiable user data. Thomas D. Jay does not agree to indemnify or hold harmless vendors, clients or third parties to related contractual agreements and reserves the right to applicable legal remedies in lieu of arbitrationThomas D. Jay retains all copyright and moral rights to his published material, content and brand marketing, and shall in no case be represented, depicted or characterized by parties/entities other than his published "About Thomas D. Jay" descriptor. Contractual agreements are to be written and interpreted in the English language and are subject to the laws of the United States. These terms and conditions shall supersede any conflicting agreement. Clients, vendors and concerned parties should check my blog site at www.thomasdalejay.blogspot.com for periodic updates or changes to theses terms.






Thursday, March 26, 2020

Using Semiconductor Manufacturing Technique to Combat Covid-19



Containing the Covid-19 virus has been an unexpected challenge. Many business and retail stores are closing or reducing hours in an attempt to halt the spread of the illness. In particular, local restaurants and fast food chains are grappling with losses. The food service industry is particularly vulnerable to Covid-19 as the virus can be easily propagated during food preparation and service/delivery to customers. Given this epidemic, we might utilize already established semiconductor industry technique to address and minimize this concern.

Keeping Products Clean and Isolated During Transport

Semiconductor manufacturing systems destined for a clean room wafer fab are assembled in a clean environment and specially wrapped prior to shipment. Typically systems are triple wrapped in a protective plastic covers. After arrival and offloading at the wafer fab, the first protective layer is removed and discarded along with any dust contaminants collected during shipping. The system is moved again to a prep and clean area where the second protective layer is removed. Finally after positioning in the wafer fab, the third protective layer is removed from the system. This procedure ensures the maintenance of a clean environment in the wafer fab and the particle integrity of the process tool.

Food Service Product Cleanliness During Transport/Delivery

Most consumer products are commonly wrapped or otherwise packaged in containers of some sort. In combating the Covid-19 virus, the concept of triple wrapping might be transferred to the food service industry. Bulk lot food transport and fast food delivery to customers could benefit from this concept. Food products would remain isolated/protected during transport with the final protective layer removed by the customer. Similarly this concept can be implemented for pharmaceuticals, medications and other consumer products.

Multi-layer plastic packaging might also address other concerns. The shelf life for consumer products in plastic packaging varies. The plastic bottles used for water and soft drink packaging provide an approximate one year shelf life. Tested with a helium mass spectrometer most plastics have an equivalent air leak rate approximating 1x10-6 standard cc/sec. (about one year). To be safe I dispose of bottled drinks with packaging dates exceeding one year. Plastic bottles wrapped in plastic might provide another layer of protection against exposure to hazardous materials. Reuse of the very thin plastic bags we encounter in retail and grocery stores should be avoided. Get a new one.

Larger Scale Decontamination/Clean Room Procedures

The semiconductor industry is unique in that computer chips are manufactured in an ultra- clean environment. A single microscopic speck of dust can contaminate and ruin a microprocessor or memory chip. To ensure the wafer fab (the computer chip factory) remains ultra clean, workers in the fab are dressed in hooded clean room suits. Covered head to toe, protective face masks and gloves also prevent dust particles from reaching process tools and product devices. Entering a wafer fab approximates the decontamination procedure seen in the movie “The Andromeda Strain”. After donning a clean room suit (a bunny suit) workers enter a secure, enclosed load locked entrance. After the entrance door locks behind them, bunny suited workers are particle decontaminated with a cluster of filtered high pressure air jets (an air shower) which spray them to remove clinging dust particles and debris. During this process workers rotate themselves in the air shower to expose all of their suited surface area for effective cleaning while a particle counter in the load lock measures the dust particle count per cubic foot. When the particle count is acceptable, workers can enter the wafer fab through the load lock exit door. If the particle spec is not met you can’t get in. The entrance to the fab remains locked, and the air shower cycle repeats until the particle count is acceptable. Only then will the fab entrance open. If this seems a bit extreme take heart in the knowledge that the isolation imposed by the bunny suit is offset by the thought of air showering with a friend.

A similar clean room protocol might be utilized for food service/other industries if the public health threat of viral contamination persists. Although viral organisms are very small (some of them only angstroms in size) conventional clean room procedures can greatly reduce their propagation by using effective isolation and packaging techniques during manufacturing and transport.

Kudos to Intel Corporation for donating clean room suits during the current Covid-19 epidemic. It might be possible to adapt other semiconductor resources and technique in the fight against the current epidemic.

Be safe everyone.  See my video update below.

https://www.youtube.com/watch?v=XxI9lBae90Y

Regards to all,
 
Thomas D. Jay

Semiconductor Industry Consultant
Thomas.Dale.Jay@gmail.com
ThomasDaleJay.blogspot.com
Thomas D. Jay YouTube Channel



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Disclosure: I currently own shares of Intel. I purchased these shares prior to the Covid-19 epidemic and am invested for the long term.